سولفوریک اسید با فرمول H۲SO۴ که در گذشته جوهر گوگرد یا هیدروژن سولفات خوانده میشد، اسیدی با چگالی بالا، بیرنگ و بسیار قوی است که با هر درصدی در آب حل میشود. این ماده یکی از مهمترین مواد شیمیایی موجود در جهان است که از واکنش آب با سولفور تریاکسید (که خود از ترکیب سولفور دیاکسید و اکسیژن از طریق فرایند تماسی یا فرایند محفظهای بدست میآید) ساخته میشود. این ماده گاهی به عنوان «سلطان مواد شیمیایی» خوانده میشود چرا که حجم تولید آن در جهان بسیار زیاد است. در حقیقت این اسید به قدری با اهمیت است که سرانه مصرف آن به ازای هر فرد، یکی از شاخصهای تعیین پیشرفت فنی کشورهاست.
سولفوریک اسید برای نخستین بار توسط جابر بن حیان کشف شد. او با تقطیر کانیهای سولفات آهن (معروف به زاج سبز) (آهن سولفات هفت آبه به فرمول FeSO4.7H2O) و مس(II) سولفات، این اسید را به دست آورد. در قرن هجدهم، جان گلوبر، اسید سولفوریک را از سوزاندن گوگرد و نیترات پتاسیم در مجاورت بخار آب تهیه کرد.
در سالهای بعد، جان روبک اسید سولفوریک را با غلظت ۴۰–۳۵٪ در ظروف سربی تولید میکرد.
در سال ۱۸۲۷ با معرفی برجهای سربی برای بازیافت اکسیدهای نیتروژن توسط ژوزف گیلوساک قدم مهمی در تولید اسید سولفوریک برداشته شد و نخستین بهینهسازی انجام یافته بر روی آن مبتنی بر افزودن هوای محیط به سیستم به منظور پیشرفت بیشتر واکنش بود. همچنین به جای استفاده از سیستم ناپیوسته (batch) از سیستم پیوسته سوزاندن گوگرد در آن استفاده گردید. ۳۲ سال بعد جان گلاور اولین برج حذف نیتروژن و افزایش غلظت اسید سولفوریک را معرفی نمود. برجهای گیلوساک و گلاور اولین برج حذف نیتروژن و افزایش غلظت اسیدسولفوریک را معرفی نمود. برجهای گیلوساک و گلاور بخشهای اصلی سیستمی را که ما امروزه به نام فرایند تولید اسید سولفوریک در اتاق سربی میشناسیم را تشکیل میدهند.
کارهای ابتدایی روی فرایند مجاورت (تماسی) توسط فیلیپس در سال ۱۸۳۱ انجام گرفت. در آن زمان تحقیقات روی انجام واکنش بین گوگرد دیاکسید و اکسیژن با نسبتهای استوکیومتری متمرکز بود.
در سال ۱۹۰۱ با گشوده شدن رموز پارامترهای فرایندی واکنش اکسیداسیون کاتالیکی گوگرد دیاکسید توسط شرکت BASF فرایند مدرن مجاورت (تماسی) متولد شد و اولین کارخانه تولید اسید سولفوریک به روش مجاورت (تماسی) توسط آن شرکت و در آمریکا ساخته شد. حال با گذشت بیش از یک قرن از معرفی فرایند مجاورت (تماسی)، اگرچه مبانی مورد استفاده آن در کارخانههای تولید اسید سولفوریک ثابت باقی مانده ولی واحدها، بزرگتر و پیچیدهتر شدهاند و با اینکه صنعت تولید اسید سولفوریک یک صنعت قدیمی محسوب میشود ولی توسعه پیوسته آن برای ساخت واحدهای بهینهتر ادامه دارد. در واحدهای امروزی ساخت اسید سولفوریک هدف بر روی کاهش آلودگیها، بهبود بازده و ایمنی، کاهش هزینههای ساخت و بهرهبرداری متمرکز شدهاست.
از سولفوریک اسید در تهیه کودهای شیمیایی، مواد منفجره (مانند تی ان تی)، آب باتری اتومبیل، صنایع معدنی و فلزی، چرم سازی، لاستیک سازی، نساجی و شوینده استفاده میشود.
این ماده دارای مولکولهای دارای گشتاور قطبی است که میتوانند با یکدیگر پیوند هیدروژنی برقرار کنند. پس سولفوریک اسید مایعی است با نقطه جوش بالا و هم چنین یک مایع ویسکوز (دارای گران روی زیاد) محسوب میشود. همین شرایط مولکولی باعث میشوند که سولفوریک اسید به خوبی در آب حل شود و محلولهای اسیدی مختلف تولید کند.
ساختار مولکولی و خصلت اسیدی[ویرایش]
این ماده از مولکولهایی شامل یک اتم گوگرد، چهار اتم اکسیژن و دو اتم هیدروژن ساخته شدهاست. از آنجا که هیدروژنها به اتم اکسیژن متصل هستند، حامل بار مثبت جزئی میباشند و قادرند به عنوان هیدروژن اسیدی عمل کنند. با از دست دادن اولین هیدروژن، آنیون هیدروژنسولفات تولید میشود که با توجه به ساختارهای رزونانسی، بسیار پایدار است؛ بنابراین اولین تفکیک سولفوریک اسید، به شکل کامل انجام میشود:
H2SO4 + H2O → HSO4- + H3O+ (1
HSO4- + H2O ⇔ H3O+ + SO42- (2
تولید سولفوریک اسید[ویرایش]
S(s) + O2(g) → SO2(g) (1
در مرحله بعد گوگرد دیاکسید در مجاورت یک کاتالیزگر و در واکنش با اکسیژن اضافی به SO۳ اکسیده میشود:
SO2(g) + O2(g) → SO3(g) (2
این واکنش گرماده است و انتروپی (بی نظمی) آن کاهش مییابد چون عامل انتروپی نامساعد است (پدیدههای جهان به سمت بی نظمی بیشتر میروند) یک عامل نامساعد ترمودینامیکی دارد پس برگشتپذیر است.
واکنش بالا در دمای معمولی بسیار کند است؛ لذا در روش صنعتی، از دماهای بالاتر (۴۰۰C تا۷۰۰C) و از یک کاتالیزور (مانند پنتا اکسید وانادیم V۲O۵ یا اسفنج پلاتین، که البته امروزه کمتر به کار میرود) استفاده میشود. از واکنش گوگرد تریاکسید با آب، محلول سولفوریک اسید تشکیل میشود:
SO3(g) + H2O(l) → H2SO4(aq) (3
با تکرار مراحل بالا و دمیدن گوگرد تریاکسید درون محلول سولفوریک اسید، پیروسولفوریک اسید (H2S2O7) تشکیل میشود:
H2SO4(l) + SO3(g) → H2S2O7(l) (4
سپس با افزودن آب به پیروسولفوریک اسید، محلول سولفوریک اسید را تهیه میکنند:
H2S2O7(l) + H2O(l) → 2H2SO4(l) (۵
کنترل این روش که در آن، پیروسولفوریک اسید تشکیل میشود، آسانتر از واکنش مستقیم گوگرد تریاکسید با آب است؛ بنابراین از این واکنش برای تولید سولفوریک اسید با درصد معین و غلظت دلخواه استفاده میشود.
سولفوریک اسید را میتوان در آزمایشگاه از واکنش گاز گوگرد دیاکسید با هیدروژن پراکسید (آب اکسیژنه) به دست آورد.
روش دیگر تولید سولفوریک اسید در آزمایشگاه با استفاده از الکترولیز محلول مس (ll)سولفات میباشد که کاتد باید از فلزی باشد که رسانایی خوبی دارد، مانند مس و آند نیز باید از جنس پلاتین یا زغال باشد تا با محلول واکنش ندهد.
پیوند به بیرون[ویرایش]
Sulfuric acid (alternative spelling sulphuric acid), also known as vitriol, is a mineral acid composed of the elements sulfur, oxygen and hydrogen, with molecular formula H2SO4. It is a colorless, odorless, and syrupy liquid that is soluble in water and is synthesized in reactions that are highly exothermic.
Its corrosiveness can be mainly ascribed to its strong acidic nature, and, if at a high concentration, its dehydrating and oxidizing properties. It is also hygroscopic, readily absorbing water vapor from the air. Upon contact, sulfuric acid can cause severe chemical burns and even secondary thermal burns; it is very dangerous even at moderate concentrations.
Sulfuric acid is a very important commodity chemical, and a nation's sulfuric acid production is a good indicator of its industrial strength. It is widely produced with different methods, such as contact process, wet sulfuric acid process, lead chamber process and some other methods.
Sulfuric acid is also a key substance in the chemical industry. It is most commonly used in fertilizer manufacture, but is also important in mineral processing, oil refining, wastewater processing, and chemical synthesis. It has a wide range of end applications including in domestic acidic drain cleaners, as an electrolyte in lead-acid batteries, in dehydrating a compound, and in various cleaning agents.
Grades of sulfuric acid
Although nearly 100% sulfuric acid can be made, the subsequent loss of SO
"Chamber acid" and "tower acid" were the two concentrations of sulfuric acid produced by the lead chamber process, chamber acid being the acid produced in the lead chamber itself (<70% to avoid contamination with nitrosylsulfuric acid) and tower acid being the acid recovered from the bottom of the Glover tower. They are now obsolete as commercial concentrations of sulfuric acid, although they may be prepared in the laboratory from concentrated sulfuric acid if needed. In particular, "10M" sulfuric acid (the modern equivalent of chamber acid, used in many titrations) is prepared by slowly adding 98% sulfuric acid to an equal volume of water, with good stirring: the temperature of the mixture can rise to 80 °C (176 °F) or higher.
Sulfuric acid reacts with its anhydride, SO
Pure sulfuric acid is a viscous clear liquid, like oil, and this explains the old name of the acid ('oil of vitriol').
Commercial sulfuric acid is sold in several different purity grades. Technical grade H
Nine hydrates are known, but four of them were confirmed to be tetrahydrate (H2SO4·4H2O), hemihexahydrate (H2SO4·6 1⁄2H2O) and octahydrate (H2SO4·8H2O).
Polarity and conductivity
The comparable equilibrium constant for water, Kw is 10−14, a factor of 1010 (10 billion) smaller.
In spite of the viscosity of the acid, the effective conductivities of the H
Reaction with water and dehydrating property
Because the hydration reaction of sulfuric acid is highly exothermic, dilution should always be performed by adding the acid to the water rather than the water to the acid. Because the reaction is in an equilibrium that favors the rapid protonation of water, addition of acid to the water ensures that the acid is the limiting reagent. This reaction is best thought of as the formation of hydronium ions:
Because the hydration of sulfuric acid is thermodynamically favorable and the affinity of it for water is sufficiently strong, sulfuric acid is an excellent dehydrating agent. Concentrated sulfuric acid has a very powerful dehydrating property, removing water (H2O) from other chemical compounds including sugar and other carbohydrates and producing carbon, heat, and steam.
In the laboratory, this is often demonstrated by mixing table sugar (sucrose) into sulfuric acid. The sugar changes from white to dark brown and then to black as carbon is formed. A rigid column of black, porous carbon will emerge as well. The carbon will smell strongly of caramel due to the heat generated.
Similarly, mixing starch into concentrated sulfuric acid will give elemental carbon and water as absorbed by the sulfuric acid (which becomes slightly diluted). The effect of this can be seen when concentrated sulfuric acid is spilled on paper which is composed of cellulose; the cellulose reacts to give a burnt appearance, the carbon appears much as soot would in a fire. Although less dramatic, the action of the acid on cotton, even in diluted form, will destroy the fabric.
The reaction with copper(II) sulfate can also demonstrate the dehydration property of sulfuric acid. The blue crystal is changed into white powder as water is removed.
As an acid, sulfuric acid reacts with most bases to give the corresponding sulfate. For example, the blue copper salt copper(II) sulfate, commonly used for electroplating and as a fungicide, is prepared by the reaction of copper(II) oxide with sulfuric acid:
Similarly, reacting sulfuric acid with potassium nitrate can be used to produce nitric acid and a precipitate of potassium bisulfate. When combined with nitric acid, sulfuric acid acts both as an acid and a dehydrating agent, forming the nitronium ion NO+
The above reaction is thermodynamically favored due to the high bond enthalpy of the Si–F bond in the side product. Protonation using simply HF/SbF5, however, have met with failure, as pure sulfuric acid undergoes self-ionization to give [H3O]+ ions, which prevents the conversion of H2SO4 to [H3SO4]+ by the HF/SbF5 system:
Reactions with metals and strong oxidizing property
Dilute sulfuric acid reacts with metals via a single displacement reaction as with other typical acids, producing hydrogen gas and salts (the metal sulfate). It attacks reactive metals (metals at positions above copper in the reactivity series) such as iron, aluminium, zinc, manganese, magnesium, and nickel.
However, concentrated sulfuric acid is a strong oxidizing agent and does not react with metals in the same way as other typical acids. Sulfur dioxide, water and SO2−
Reactions with non-metals
Reaction with sodium chloride
Electrophilic aromatic substitution
Pure sulfuric acid is not encountered naturally on Earth in anhydrous form, due to its great affinity for water. Dilute sulfuric acid is a constituent of acid rain, which is formed by atmospheric oxidation of sulfur dioxide in the presence of water – i.e., oxidation of sulfurous acid. Sulfur dioxide is the main byproduct produced when sulfur-containing fuels such as coal or oil are burned.
Sulfuric acid is formed naturally by the oxidation of sulfide minerals, such as iron sulfide. The resulting water can be highly acidic and is called acid mine drainage (AMD) or acid rock drainage (ARD). This acidic water is capable of dissolving metals present in sulfide ores, which results in brightly colored, toxic streams. The oxidation of pyrite (iron sulfide) by molecular oxygen produces iron(II), or Fe2+
The iron(III) ion ("ferric iron") can also oxidize pyrite:
When iron(III) oxidation of pyrite occurs, the process can become rapid. pH values below zero have been measured in ARD produced by this process.
ARD can also produce sulfuric acid at a slower rate, so that the acid neutralizing capacity (ANC) of the aquifer can neutralize the produced acid. In such cases, the total dissolved solids (TDS) concentration of the water can be increased from the dissolution of minerals from the acid-neutralization reaction with the minerals.
In the stratosphere, the atmosphere's second layer that is generally between 10 and 50 km above Earth's surface, sulfuric acid is formed by the oxidation of volcanic sulfur dioxide by the hydroxyl radical:
Because sulfuric acid reaches supersaturation in the stratosphere, it can nucleate aerosol particles and provide a surface for aerosol growth via condensation and coagulation with other water-sulfuric acid aerosols. This results in the stratospheric aerosol layer.
Extraterrestrial sulfuric acid
Sulfuric acid is produced in the upper atmosphere of Venus by the Sun's photochemical action on carbon dioxide, sulfur dioxide, and water vapor. Ultraviolet photons of wavelengths less than 169 nm can photodissociate carbon dioxide into carbon monoxide and atomic oxygen. Atomic oxygen is highly reactive. When it reacts with sulfur dioxide, a trace component of the Venusian atmosphere, the result is sulfur trioxide, which can combine with water vapor, another trace component of Venus's atmosphere, to yield sulfuric acid. In the upper, cooler portions of Venus's atmosphere, sulfuric acid exists as a liquid, and thick sulfuric acid clouds completely obscure the planet's surface when viewed from above. The main cloud layer extends from 45–70 km above the planet's surface, with thinner hazes extending as low as 30 km and as high as 90 km above the surface. The permanent Venusian clouds produce a concentrated acid rain, as the clouds in the atmosphere of Earth produce water rain.
The atmosphere exhibits a sulfuric acid cycle. As sulfuric acid rain droplets fall down through the hotter layers of the atmosphere's temperature gradient, they are heated up and release water vapor, becoming more and more concentrated. When they reach temperatures above 300 °C, sulfuric acid begins to decompose into sulfur trioxide and water, both in the gas phase. Sulfur trioxide is highly reactive and dissociates into sulfur dioxide and atomic oxygen, which oxidizes traces of carbon monoxide to form carbon dioxide. Sulfur dioxide and water vapor rise on convection currents from the mid-level atmospheric layers to higher altitudes, where they will be transformed again into sulfuric acid, and the cycle repeats.
Infrared spectra taken by NASA's Galileo spacecraft show distinct absorptions on Jupiter's moon Europa that have been attributed to one or more sulfuric acid hydrates. Sulfuric acid in solution with water causes significant freezing-point depression of water's melting point, down to 210 K (−63 °C), and this would make the existence of liquid solutions beneath Europa's icy crust more likely. The interpretation of the spectra is somewhat controversial. Some planetary scientists prefer to assign the spectral features to the sulfate ion, perhaps as part of one or more minerals on Europa's surface.
In the first step, sulfur is burned to produce sulfur dioxide.
The sulfur trioxide is absorbed into 97–98% H
Directly dissolving SO
Wet sulfuric acid process
In the first step, sulfur is burned to produce sulfur dioxide:
or, alternatively, hydrogen sulfide (H
The sulfur trioxide is hydrated into sulfuric acid H
The last step is the condensation of the sulfuric acid to liquid 97–98% H
Another method is the less well-known metabisulfite method, in which metabisulfite is placed at the bottom of a beaker, and 12.6 molar concentration hydrochloric acid is added. The resulting gas is bubbled through nitric acid, which will release brown/red vapors. The completion of the reaction is indicated by the ceasing of the fumes. This method does not produce an inseparable mist, which is quite convenient.
Sulfuric acid can be produced in the laboratory by burning sulfur in air and dissolving the gas produced in a hydrogen peroxide solution.
Or alternatively, with stirring, dissolving sulfur dioxide (any source) in an aqueous solution of a certain oxidizing metal salt such as copper (II) or iron (III) chloride:
There are also two other less well-known laboratory methods of producing sulfuric acid, albeit in dilute form and require some extra effort in purification. A solution of copper (II) sulfate can be electrolyzed with a copper cathode and platinum/graphite anode to give spongy copper at cathode and evolution of oxygen gas at anode, the solution diluted sulfuric acid that indicates completed reaction when it turns from blue to clear (production of hydrogen at cathode is another sign):
More costly, dangerous, and troublesome yet novel is the electrobromine method, which employs a mixture of sulfur, water, and hydrobromic acid as the electrolytic solution. The sulfur pushed to bottom of container under the acid solution, then copper cathode and platinum/graphite anode are used with cathode near surface and anode at bottom of electrolyte to apply the current. This may take longer and emits toxic bromine/sulfur bromide vapors, but reactant acid is recyclable, overall only sulfur and water converted to sulfuric acid (omitting losses of acid as vapors):
Prior to 1900, most sulfuric acid was manufactured by the lead chamber process. As late as 1940, up to 50% of sulfuric acid manufactured in the United States was produced by chamber process plants.
In early to mid nineteenth century "vitriol" plants existed, among other places, in Prestonpans in Scotland, Shropshire and the Lagan Valley in County Antrim Ireland where it was used as a bleach for linen. Early bleaching of linen was done using lactic acid from sour milk but this was a slow process and the use of vitriol sped up the bleaching process.
Sulfuric acid is a very important commodity chemical, and indeed, a nation's sulfuric acid production is a good indicator of its industrial strength. World production in the year 2004 was about 180 million tonnes, with the following geographic distribution: Asia 35%, North America (including Mexico) 24%, Africa 11%, Western Europe 10%, Eastern Europe and Russia 10%, Australia and Oceania 7%, South America 7%. Most of this amount (≈60%) is consumed for fertilizers, particularly superphosphates, ammonium phosphate and ammonium sulfates. About 20% is used in chemical industry for production of detergents, synthetic resins, dyestuffs, pharmaceuticals, petroleum catalysts, insecticides and antifreeze, as well as in various processes such as oil well acidicizing, aluminium reduction, paper sizing, water treatment. About 6% of uses are related to pigments and include paints, enamels, printing inks, coated fabrics and paper, and the rest is dispersed into a multitude of applications such as production of explosives, cellophane, acetate and viscose textiles, lubricants, non-ferrous metals, and batteries.
Industrial production of chemicals
The major use for sulfuric acid is in the "wet method" for the production of phosphoric acid, used for manufacture of phosphate fertilizers. In this method, phosphate rock is used, and more than 100 million tonnes are processed annually. This raw material is shown below as fluorapatite, though the exact composition may vary. This is treated with 93% sulfuric acid to produce calcium sulfate, hydrogen fluoride (HF) and phosphoric acid. The HF is removed as hydrofluoric acid. The overall process can be represented as:
Ammonium sulfate, an important nitrogen fertilizer, is most commonly produced as a byproduct from coking plants supplying the iron and steel making plants. Reacting the ammonia produced in the thermal decomposition of coal with waste sulfuric acid allows the ammonia to be crystallized out as a salt (often brown because of iron contamination) and sold into the agro-chemicals industry.
Another important use for sulfuric acid is for the manufacture of aluminium sulfate, also known as paper maker's alum. This can react with small amounts of soap on paper pulp fibers to give gelatinous aluminium carboxylates, which help to coagulate the pulp fibers into a hard paper surface. It is also used for making aluminium hydroxide, which is used at water treatment plants to filter out impurities, as well as to improve the taste of the water. Aluminium sulfate is made by reacting bauxite with sulfuric acid:
Sulfuric acid is also important in the manufacture of dyestuffs solutions.
The sulfur–iodine cycle is a series of thermo-chemical processes used to obtain hydrogen. It consists of three chemical reactions whose net reactant is water and whose net products are hydrogen and oxygen. Step one of cycle is the Bunsen reaction.
The sulfur and iodine compounds are recovered and reused, hence the consideration of the process as a cycle. This process is endothermic and must occur at high temperatures, so energy in the form of heat has to be supplied.
The sulfur–iodine cycle has been proposed as a way to supply hydrogen for a hydrogen-based economy. It does not require hydrocarbons like current methods of steam reforming. But note that all of the available energy in the hydrogen so produced is supplied by the heat used to make it.
The sulfur–iodine cycle is currently being researched as a feasible method of obtaining hydrogen, but the concentrated, corrosive acid at high temperatures poses currently insurmountable safety hazards if the process were built on a large scale.
Industrial cleaning agent
Sulfuric acid is used in large quantities by the iron and steelmaking industry to remove oxidation, rust, and scaling from rolled sheet and billets prior to sale to the automobile and major appliances industry. Used acid is often recycled using a spent acid regeneration (SAR) plant. These plants combust spent acid[clarification needed] with natural gas, refinery gas, fuel oil or other fuel sources. This combustion process produces gaseous sulfur dioxide (SO
Hydrogen peroxide (H
Sulfuric acid is used for a variety of other purposes in the chemical industry. For example, it is the usual acid catalyst for the conversion of cyclohexanone oxime to caprolactam, used for making nylon. It is used for making hydrochloric acid from salt via the Mannheim process. Much H
Sulfuric acid acts as the electrolyte in lead–acid batteries (lead-acid accumulator):
Sulfuric acid at high concentrations is frequently the major ingredient in acidic drain cleaners which are used to remove grease, hair, tissue paper, etc. Similar to their alkaline versions, such drain openers can dissolve fats and proteins via hydrolysis. Moreover, as concentrated sulfuric acid has a strong dehydrating property, it can remove tissue paper via dehydrating process as well. Since the acid may react with water vigorously, such acidic drain openers should be added slowly into the pipe to be cleaned.
The study of vitriol, a category of glassy minerals from which the acid can be derived, began in ancient times. Sumerians had a list of types of vitriol that they classified according to the substances' color. Some of the earliest discussions on the origin and properties of vitriol is in the works of the Greek physician Dioscorides (first century AD) and the Roman naturalist Pliny the Elder (23–79 AD). Galen also discussed its medical use. Metallurgical uses for vitriolic substances were recorded in the Hellenistic alchemical works of Zosimos of Panopolis, in the treatise Phisica et Mystica, and the Leyden papyrus X.
Medieval Islamic era alchemists, Jābir ibn Hayyān (c. 721 – c. 815 AD, also known as Geber), Razi (865 – 925 AD), and Jamal Din al-Watwat (d. 1318, wrote the book Mabāhij al-fikar wa-manāhij al-'ibar), included vitriol in their mineral classification lists. Ibn Sina focused on its medical uses and different varieties of vitriol. Muhammad ibn Zakariya al-Razi (854–925) is credited with being the first to produce sulfuric acid.
Sulfuric acid was called "oil of vitriol" by medieval European alchemists because it was prepared by roasting "green vitriol" (iron(II) sulfate) in an iron retort. There are references to it in the works of Vincent of Beauvais and in the Compositum de Compositis ascribed to Saint Albertus Magnus. A passage from Pseudo-Geber´s Summa Perfectionis was long considered to be a recipe for sulfuric acid, but this was a misinterpretation.
In the seventeenth century, the German-Dutch chemist Johann Glauber prepared sulfuric acid by burning sulfur together with saltpeter (potassium nitrate, KNO
In 1746 in Birmingham, John Roebuck adapted this method to produce sulfuric acid in lead-lined chambers, which were stronger, less expensive, and could be made larger than the previously used glass containers. This process allowed the effective industrialization of sulfuric acid production. After several refinements, this method, called the lead chamber process or "chamber process", remained the standard for sulfuric acid production for almost two centuries.
Sulfuric acid created by John Roebuck's process approached a 65% concentration. Later refinements to the lead chamber process by French chemist Joseph Louis Gay-Lussac and British chemist John Glover improved concentration to 78%. However, the manufacture of some dyes and other chemical processes require a more concentrated product. Throughout the 18th century, this could only be made by dry distilling minerals in a technique similar to the original alchemical processes. Pyrite (iron disulfide, FeS
In 1831, British vinegar merchant Peregrine Phillips patented the contact process, which was a far more economical process for producing sulfur trioxide and concentrated sulfuric acid. Today, nearly all of the world's sulfuric acid is produced using this method.
Sulfuric acid is capable of causing very severe burns, especially when it is at high concentrations. In common with other corrosive acids and alkali, it readily decomposes proteins and lipids through amide and ester hydrolysis upon contact with living tissues, such as skin and flesh. In addition, it exhibits a strong dehydrating property on carbohydrates, liberating extra heat and causing secondary thermal burns. Accordingly, it rapidly attacks the cornea and can induce permanent blindness if splashed onto eyes. If ingested, it damages internal organs irreversibly and may even be fatal. Protective equipment should hence always be used when handling it. Moreover, its strong oxidizing property makes it highly corrosive to many metals and may extend its destruction on other materials. Because of such reasons, damage posed by sulfuric acid is potentially more severe than that by other comparable strong acids, such as hydrochloric acid and nitric acid.
Sulfuric acid must be stored carefully in containers made of nonreactive material (such as glass). Solutions equal to or stronger than 1.5 M are labeled "CORROSIVE", while solutions greater than 0.5 M but less than 1.5 M are labeled "IRRITANT". However, even the normal laboratory "dilute" grade (approximately 1 M, 10%) will char paper if left in contact for a sufficient time.
The standard first aid treatment for acid spills on the skin is, as for other corrosive agents, irrigation with large quantities of water. Washing is continued for at least ten to fifteen minutes to cool the tissue surrounding the acid burn and to prevent secondary damage. Contaminated clothing is removed immediately and the underlying skin washed thoroughly.
Preparation of the diluted acid can be dangerous due to the heat released in the dilution process. To avoid splattering, the concentrated acid is usually added to water and not the other way around. Water has a higher heat capacity than the acid, and so a vessel of cold water will absorb heat as acid is added.
Also, because the acid is denser than water, it sinks to the bottom. Heat is generated at the interface between acid and water, which is at the bottom of the vessel. Acid will not boil, because of its higher boiling point. Warm water near the interface rises due to convection, which cools the interface, and prevents boiling of either acid or water.
In contrast, addition of water to concentrated sulfuric acid results in a thin layer of water on top of the acid. Heat generated in this thin layer of water can boil, leading to the dispersal of a sulfuric acid aerosol or worse, an explosion.
Preparation of solutions greater than 6 M (35%) in concentration is most dangerous, because the heat produced may be sufficient to boil the diluted acid: efficient mechanical stirring and external cooling (such as an ice bath) are essential.
Reaction rates double for about every 10 degree Celsius increase in temperature. Therefore, the reaction will become more violent as dilution proceeds, unless the mixture is given time to cool. Adding acid to warm water will cause a violent reaction.
On a laboratory scale, sulfuric acid can be diluted by pouring concentrated acid onto crushed ice made from de-ionized water. The ice melts in an endothermic process while dissolving the acid. The amount of heat needed to melt the ice in this process is greater than the amount of heat evolved by dissolving the acid so the solution remains cold. After all the ice has melted, further dilution can take place using water.
Sulfuric acid is non-flammable.
The main occupational risks posed by this acid are skin contact leading to burns (see above) and the inhalation of aerosols. Exposure to aerosols at high concentrations leads to immediate and severe irritation of the eyes, respiratory tract and mucous membranes: this ceases rapidly after exposure, although there is a risk of subsequent pulmonary edema if tissue damage has been more severe. At lower concentrations, the most commonly reported symptom of chronic exposure to sulfuric acid aerosols is erosion of the teeth, found in virtually all studies: indications of possible chronic damage to the respiratory tract are inconclusive as of 1997. Repeated occupational exposure to sulfuric acid mists may increase the chance of lung cancer by up to 64 percent. In the United States, the permissible exposure limit (PEL) for sulfuric acid is fixed at 1 mg/m3: limits in other countries are similar. There have been reports of sulfuric acid ingestion leading to vitamin B12 deficiency with subacute combined degeneration. The spinal cord is most often affected in such cases, but the optic nerves may show demyelination, loss of axons and gliosis.
International commerce of sulfuric acid is controlled under the United Nations Convention Against Illicit Traffic in Narcotic Drugs and Psychotropic Substances, 1988, which lists sulfuric acid under Table II of the convention as a chemical frequently used in the illicit manufacture of narcotic drugs or psychotropic substances.